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Then it is on to some bigger holes.

Each of the pieces needs a 1/2” radius to join cut lines on each flange.  I used a 1” spade bit with the drill press set to its slowest speed. I couldn’t use my step drills because my step drill that will do 1/8” stock only goes to 7/8”. The larger step drill will only cut up to 1/16” stock.
      After the holes are drilled it is on to the band saw. The second picture shows both pieces rough cut.

      The last picture shows on piece finished and the other rough. Moving right along.